If you are looking to create custom t-shirts, one of the most important decisions you will need to make is what type of ink to use for your custom screen printing process. Two popular options are plastisol and water-based inks, each with their own unique advantages and disadvantages. In this article, we will compare the two and help you decide which one is better for your specific needs.
Plastisol Ink
This is a type of ink that is made from PVC particles that are suspended in a liquid plasticizer. It is normally used for conventional screen printing but not digital DTF direct to film applications and has been around for over 60 years. It is known for its durability and opacity, making it an excellent choice for dark fabrics.
Advantages of Plastisol Ink:
- Opacity: This ink is known for its ability to provide solid, vibrant colors that will not fade or wash out over time. This makes it an ideal choice for dark fabrics applications.
- Durability: It’s also known for its durability and ability to withstand multiple washings without losing its color or vibrancy.
- Ease of Use: This is very easy to work with and can be used on a wide variety of fabrics. It also has a long shelf life, which makes it an excellent choice for large-scale production runs.
Disadvantages:
- Environmental Impact: This material is made from PVC particles and is not an eco-friendly option. It requires the use of chemicals for cleaning and disposal.
- Feel: It can leave a thick, rubbery texture on the fabric, which some people may find uncomfortable.
Water-Based Ink
This is a type of ink that is made from water and dye or pigment. It has gained popularity in recent years due to its eco-friendliness and softer hand feel.
Advantages of Water-Based Ink:
- Soft Hand Feel: Water-based material has a softer hand feel than and is less likely to leave a rubbery texture on the fabric.
- Eco-Friendly: It is also an eco-friendly option as it is made from water and is free from harsh chemicals.
- Vibrant Colors: Water-based products provide vibrant colors and can be used to create a range of effects, such as distressed or vintage looks.
Disadvantages of Water-Based Ink:
- Opacity: Water-based products are not as opaque as others and may require multiple passes to achieve the desired level of opacity.
- Durability: It is is not as durable and may fade or wash out over time.
- Difficulty in Use: It far more difficult to work with and requires specialized equipment and expertise.
Choosing between plastisol and water-based ink for your t-shirt printing needs will depend on your specific requirements. If you need to print on dark fabrics and require durability, plastisol is a great choice. If you are looking for an eco-friendlier option with a softer hand feel, water-based may be a better choice. Ultimately, it is important to do your research and test both options to determine which one will work best for your needs.
It is also worth noting that some shops use a hybrid approach, combining the benefits of both. For example, they might use a base layer of one for the opacity and durability, and then add a top layer of the other to achieve a softer hand feel and create a vintage or distressed look.
Another factor to consider is that water-base is a better choice on certain types of fabrics, such as tri-blend fabrics or 100% cotton. On the other hand, plastisol is better suited for applying on polyester or other synthetic fabrics.
When it comes to printing custom t-shirts, what you choose can have a significant impact on the final product. By understanding the advantages and disadvantages of both options, you can make an informed decision and select the option that will best meet your needs. Remember to test both types of ink and experiment with different fabrics to determine which one will work best for your specific project. With right techniques, you can create custom t-shirts that are not only visually appealing but also durable and long-lasting.
In addition to choosing which Columbus screen printing and embroidery company to use, it is important to work with an experienced and reputable person who can help guide you through the process. They can provide advice on which method to use based on your specific design and fabric, and help ensure that your final product meets your expectations.
It is also worth noting that some shops out there offer additional techniques, such as embroidery, patches, or digital T-shirt printing, which can be used to add more depth and texture to your design. By working with someone that offers a variety of techniques, you can create a finished product that truly stands out.
In conclusion, when it comes to shopping for a Columbus embroidery provider who can meet your needs, there is no one-size-fits-all answer. It depends on your specific requirements and the look and feel you want to achieve. By understanding the advantages and disadvantages of each different process, and working with an experienced individual, you can create a finished product that is both visually appealing and long-lasting.